A S ENTERPRISES

  Not many people are aware of the concept of  foam rebonding machine , despite using innumerable products made of rebonded foam in everyday life. It is eco-friendly alternative to regular foams and is commonly used for corporate padding, seat cushions, automotive seats, and different types of packaging. The foam has a simple and eco-friendly manufacturing process and has multiple applications in multiple industries. Rebonded Foam- An Introduction Rebonded foam or recon foam is crafted using a blend of reclaimed foam fragments, which are put through a process to enhance their durability and make them flexible yet firm. Made using a combination of different types of foams with various densities, the rebonded foam is prepared by breaking down and blending the mixture with glue, which is then put under mechanical pressure. The foam is then allowed to be set in a container to achieve the desired thickness and strength. Once done, the rebonded foam log is cut into different shapes ...

Horizontal cutting machines provide an easy way of converting PU foam blocks into sheets ranging from 2.5mm to 200mm. The machine is PLC controlled and has automatic operation with any point start system, which allows for the operation to be started by the press of just one button from any position. Read more:  https://www.as-enterprises.com/hcm-auto-products-detail.html

The production of PU foam is a simple yet dynamic process. There are two different types of production processes to suit various requirements and deliver high-quality products. These are continuous foam manufacturing and batch foam manufacturing. As the name suggests, the continuous foam process focuses on delivering standard products, which are further processed for use in various industries. The batch foam making process, on the other hand, involves more steps like costing and packaging and delivering foam with specific requirements. Hence, the production is done in batches. Read more:  https://sites.google.com/view/continuous-foam-making-machine/home

 The vertical cutting machine for flexible PU foam from ASE is the best in the state-of-art production machinery. ASE specializes in manufacturing PU foam cutting machines with more than 30 years of experience in the PU foam industry. Flexible polyurethane foam has endless applications for cushioning a variety of furniture such as bedding, sofas, automotive interiors, packaging, and carpet underlays. Read more:  https://www.as-enterprises.com/blog/reliable-vertical-saw-machine-for-trimming-pu-foam-blocks/

 Our wide range of products is in wide demand across the globe. These are used for filling as well as re bonding pillows from crumbs of P.U. Foam waste. Designed as per the specifications of our clients, these machines are known for producing granule sizes from 10mm to 25mm. General Specifications SPECIFICATION : MODEL S25 POWER REQUIRED : 10 H.P PRODUCTION CAPACITY : 200 KG PER 8 HR. SHIFT (APPROX.) SIZE OF SHREDS : VARIABLE FROM 10 MM TO 25 MM Read more:  https://sites.google.com/view/shredding-machine-s25/home

The advanced technology and the rising demand for flexible PU foams have opened up new horizons for continuous foam machine manufacturers. A wide array of industries requires PU foam for various purposes, such as cushioning, sound and heat insulation, doors and windows assembly, etc. Transportation, noise-cancellation, construction, home decor, pharmaceuticals, etc. are the main verticals where PU foam is used extensively because of its innumerable benefits. Continuous and Batch Foam Making Machines- A Comparison The production of PU foam is a simple yet dynamic process. There are two different types of production processes to suit various requirements and deliver high-quality products. These are continuous foam manufacturing and batch foam manufacturing. As the name suggests, the continuous foam process focuses on delivering standard products, which are further processed for use in various industries. The batch foam making process, on the other hand, involves more steps like costing a...

Foam Making Machinery To produce foam blocks using three well-known processes, a complete plant of foam-making machinery is required. The most recent manufacturing methods are the Max constant foam process, batch foaming, and recovered  foam plant . Machine advancements improve the overall quality of foam. Toluene-di-isocynate, Polyol, methylene chloride, stannous octane, amine, and silicon are charged into the machinery, resulting in the most advanced chemical reaction. The imported chemical pump delivers all of these chemicals to the mixing head. Procedure: In preparation for the process, all chemicals are weighed and stored. The polyol and catalysts are poured into the mixing vessel, and the first mixing begins by pressing the speed 1 push button. Now, TDI and water are poured in quick succession, and speed 2 is turned on. Before releasing the chemicals into the mould, the machine stirs them. The mould’s open door is manually closed. The block can be demoulded after 5 to 10 minu...

 To produce foam blocks using three well-known processes, a complete plant of foam-making machinery is required. The most recent manufacturing methods are the Max constant foam process, batch foaming, and recovered foam plant. Read More: https://bit.ly/3uLRmKL

The edge rounding machines are designed to round off the edges of a cushion to convert it into a pillow. All four sides are cut one by one to get a pillow. The cutting is done by an endless band knife which is totally enclosed in the machine body except at the point of operation. Thickness of the pillow may be from 75mm to 125mm (fixed) to be specified with order. For more information visit :  https://www.as-enterprises.com/edge-rounding-machine-products-detail.html

 The profile cutting machine is designed for cutting foam sheets a profile like dimples. The foam sheet is sliced in a compressed condition. The profile rollers make the desired depth & shape of the profile. Profile - cut pufoam sheets on used in mattresses, packing and for sound absorption. For more information visit :  https://www.as-enterprises.com/profile-cutting-machine-products-detail.html

  Batch foam machines are used to manufacture flexible PU foam blocks one at a time. The batch foaming machine prices are relatively low and are designed for low-volume production. Capacity of up to 30 to 40 blocks per 8-hour cycle Density 10 to 32. There are also fully automatic batch foaming machines like the SA-1BM. A Batch Foaming Machine is used to allow a reaction to occur so that high-strength, highly flexible blocks of foam can be formed with a single block at a time. Fortunately, despite their low quantity, these machines are quite affordable.   What are the general specifications of the machine?  MODEL BFM B foaming machinery has a mixer motor of 10 HP with AC drive for speed control, a mixing tank of 210 litres, and a mixing capacity of 125 KG. It requires 10 HP and is powered by a 415V AC 50Hz power supply. It requires a space of 4m x 8m. Its control panel is a single 6 ft. x 6 ft. mould with aluminium sheets on the sides and a wooden board on the bottom. Mat...

The edge rounding machines are designed to round off the edges of a cushion to convert it into a pillow. All four sides are cut one by one to get a pillow. The cutting is done by an endless band knife which is totally enclosed in the machine body except at the point of operation. Thickness of the pillow may be from 75mm to 125mm (fixed) to be specified with order. For more information visit :  https://www.as-enterprises.com/edge-rounding-machine-products-detail.html