A S ENTERPRISES

  The Role of Long Block Peeling Machines in Modern Foam Processing Introduction In today’s competitive foam-processing industry, efficiency, precision, and material optimisation matter more than ever. One machine that plays a pivotal role in achieving these goals is the long block peeling machine — designed to convert large foam blocks into consistent, usable sheets or rolls with minimal waste. In this article, we explore how these machines work, why they’re vital in modern foam processing, and how businesses can get the most value from them. What is a Long Block Peeling Machine? Definition & Purpose A long block peeling machine is a specialised piece of equipment used to “peel” (i.e., remove thin layers from) large blocks of foam (often PU foam) and gradually convert them into sheets or rolls. It handles long foam blocks (from slab‐stock or continuous foam plants) and transforms them into material ready for further processing such as cutting, laminating, or converting. Key ...

Heavy-Duty Horizontal Cutting Machine (HCM-Heavy Model) — Precision Cutting for High-Density Foam Blocks In modern foam manufacturing, the ability to slice dense foam blocks efficiently and with precision is vital. The heavy-duty horizontal cutting machine (HCM-Heavy model) from A.S. Enterprises delivers on both fronts — engineered specifically for high-density flexible and bonded foams with thicknesses up to 200 mm and beyond. ([A S Entterprises][1]) What Sets the HCM-Heavy Machine Apart Robust Construction for Industrial Use This model features a welded steel body, hardened tracks for the table movement, and an 8 mm thick aluminum top coated with friction material — built to endure heavy blocks and rigorous cutting cycles. ([A S Entterprises][1]) High-Precision Band Knife System A 50 mm wide band knife runs over balanced wheels. There’s a motorised in-cut grinder so the blade stays sharp throughout operations. Thickness can be digitally controlled in 0.1 mm increments, providing acc...

  Continuous Foaming Machine (CFM500 / ULTIMA): High-Capacity Foam Block Production Redefined In the competitive world of PU foam manufacturing, the ability to produce high-volume, consistent quality foam blocks is a game-changer. The CFM500/ULTIMA continuous foaming machine from A.S. Enterprises addresses exactly this challenge, offering manufacturers the performance, automation and yield required for modern foam production. What Is the CFM500 / ULTIMA Continuous Foaming Machine? The continuous foaming machine is designed for large-scale production of flexible polyurethane foam blocks, using a continuous slab flow process rather than traditional batch systems. The model designated “ULTIMA” (also referred to in some resources as CFM500) features a robust production rate and advanced process controls. ([A S Entterprises][1]) Key specifications include: Maximum output up to 350 kg per minute. ([A S Entterprises][1]) Fresh foam yield up to approx. 92%. ([A S Entterprises][1]) Wide den...

  Horizontal Cutting Machine for PU Foam Blocks – Precision, Speed & Efficiency In the polyurethane foam production industry, efficient block conversion is critical. The  horizontal cutting machine  from A.S. Enterprises is designed to transform large foam blocks into sheets with precision, high speed, and minimal waste. Built with automation, digital controls and industry-grade components, this machine is ideal for bedding, furniture, automotive, and packaging foam manufacturers. What Is a Horizontal Cutting Machine? A horizontal cutting machine is a specialized piece of equipment used in foam processing lines. It takes cured foam blocks (for example, 1828 mm × 915 mm) and uses a band-knife mechanism to slice them horizontally into sheets of varying thickness (from 2.5 mm up to 200 mm). This process enables manufacturers to create standardized sheet sizes for further processing. ([A S Entterprises][1]) The machine typically features: A moving table/platform that glid...

  Rebonding Foam Machine: The Future of Sustainable Foam Manufacturing In the modern foam industry, sustainability and efficiency are no longer optional — they are essential. With growing environmental awareness and rising material costs, manufacturers are actively looking for smarter ways to reduce waste and recycle foam efficiently. That’s where a Rebonding Foam Machine comes in. It transforms foam scrap into high-density rebonded foam blocks, helping manufacturers save material, energy, and costs — while contributing to a cleaner planet. What Is a Rebonding Foam Machine? A rebonding foam machine is an advanced recycling system used in PU foam manufacturing . Instead of discarding foam trim waste or offcuts, this machine shreds, mixes, and compresses them into new foam blocks. These rebonded foam blocks are used in multiple industries — from mattresses and cushions to automotive and flooring applications. At A.S. Enterprises , one of India’s leading foam machinery manufacturer...