A S ENTERPRISES

Many vendors unveiled new items and improvements to assist mattress producers stay up with the changing industry. Stretch knits, memory foam, and gel foam are all elements that originated in niche sleep but are now found in most basic mattresses as well. Manufacturers face unique obstacles in each of these areas, and mattress making machine makers have pushed diligently to develop answers.

The way mattresses are manufactured has greatly evolved, mainly due to technological advancements. Technology firms' research and development teams have been working nonstop. They not just adjust old models but also develop new elevated, problem-solving machines that make creating today's more complex mattresses a breeze. A hybrid mattress with pocket supports and sheets of foam padding, liquid foam, or latex wrapped in a cut-and-sewn zippered shell is today's typical higher-priced composite mattress. The production constraints posed by such intricate beds have been easily met by  mattress machinery   producers.  Read more

The machine comes with a walk-in panel that has pneumatic and electric controls along with meters and gauges put up on the front for easy accessibility and operation. The machine also provides you with added Polyol and colour streams, Chiller, Trolly, Tanks for Polyol, TDI, MeCl, Top film system for square block, Mass flow meter for Polyol, Close loop monitoring, Block cut off machines. The continuous foaming machine capacity has an output range of up to 350 kg per minute, thus ensuring high quality and quantity performance. The machine requires a power outlet of 90 KW and a power supply 410V AC (50Hz).  An area of  50 M x 6 M is required to store this machine. This equipment is 100% recommended for purchase and guarantees an impressive functioning with all its customizations and intricately interconnected machine parts.

Foam machinery   can be used to cushion rebound elastic components, integral skin, and hard raw materials such as rotational moulded products, bus, and chair upholstery, panels, shoe heels, transmission compressors, and hollow constructions. Additionally, the polyurethane rubber is strong and does not disintegrate.  There are high-pressure  PU foam machines  available that provide low-cost work for extensively reduced foaming in a variety of industrial applications. These have a simple and compact open structural system for straightforward deployment, as well as quick and trouble-free adjustment of production parameters, excellent performance statistics, and low running costs. These are popular among consumers because of their user-friendliness, ease of installation, better performance, and low maintenance requirements. These Polyurethane Foaming Machines are built in accordance with industry standards to provide superior efficiency and significantly longer life....

The basic model of the circular foam cutting machine from ASE is designed to provide a reliable means of cutting flexible PU foam blocks into desired thickness ranging from mattresses (100 to 200mm) to thin sheets as low as 3mm. These machines are fully automatic and are available in different sizes.

There are raw material pumps involved for chemical loading of Polyol, TDI, and MeCl from the drums to their designated tanks. It contains catalyst tanks carrying water of 500 Litres. capacity, Amine and SO of capacity 100 Litres. each, Silicone of 200 Litres., and 2 colours tanks of 100 Litres. each. A mixing head system includes a high-speed pin tyre stirrer with a 50 hp. The foam machinery also has two aluminium troughs with a plastic holding system that makes its maintenance easier. Further, it has fall plates made into 5 sections with independent height adjustable functioning. Furthermore, an enclosed tunnel is included in the machine with adjustable side walls and two Powerful fume extraction fans. The continuous foaming machine manufacturer has a paper feeder located at the bottom under the foaming tunnel.  The side papers are provided from the vertical paper feeders situated on both sides of the tunnel.  There are re-winders installed at the end of the tunnel that auto...

In search of a versatile foam production machine? Well, it is safe to say that your search has come to an end.  A highly productive foaming machine, The Continuous Polyurethane Foam Machine FM300 is a very reliable product. The machine is used for producing continuous slabs that can be cut into any desirable length. This can be done so with the assistance of a block cut-off machine installed at the end of the conveyor belt. The slabs are made of PU foam that has great flexibility and is easy to operate on. Read more:  https://www.as-enterprises.com/blog/the-fully-functional-continuous-polyurethane-foam-machine-fm300/  

When multiple densities of foam are broken down or shredded, re-bonded under tremendous mechanical pressure, and combined, new blocks of high density and flexible foam are formed. These are then cut into desired length and width for use in various products. Re-bonded foam has been in use for decades. To know more visit: https://www.as-enterprises.com/

Polyurethanes (PUs) are known to have a wide range of applications in our day-to-day products. Due to its high resiliency and flexibility, PU foam is used in mattresses and insoles of footwear for cushioning, automotive interiors such as elastomeric wheels and tires, electrical potting compounds, packaging, and carpet underlays. In fact, the use of Polyurethanes in construction materials enable architects to develop high-performance products that are strong and durable. Read more:   https://www.as-enterprises.com/blog/recycling-and-recovering-pu-using-a-foam-re-bonding-machine/  

ASE introduces automatic cutting machine & automatic foam cutters to slice foam for sofa cushions. Select the one that best suits your PU cutting purpose.

  The foam re bonding machine is designed for flexible PU Foam Including one 6 x 6 ft. mold, one 25 hp shredding machine, One mixer and One pressing station.